Timber Construction Magazine Issue 8 Summer 2019 by Timber Media

08 SUMMER 2019 www.timbermedia.co.uk ISSN 2515–8686 (PRINT)

HOPPINGS THE BEAST FROM THE SOUTH EAST The family firm founded after the First World War outlines its ambitious growth plans for the future / 12 THINKING OUTSIDE THE BOX

A VIEW TO A SKILL

Rosie Toogood, CEO of Legal & General Modular Homes on revolutionising the UK’s construction industry / 09

How companies are trying to solve the skills shortage through offering quality apprenticeships / 16

01582 592707

CONTENTS SUMMER 2019 09

WWW.TIMBERMEDIA.CO.UK 02 NEWS

The latest news from the sector including CSIC and the Structural Timber Association joining forces to boost innovation and university research into robotic timber construction methods

09 INTERVIEW: ROSIE TOOGOOD

CEO of Legal & General Modular Homes talks to Michelle Gordon about revolutionising the UK’s construction industry

12 COVER STORY: HOPPINGS SOFTWOOD PRODUCTS 16

The family firm has a rich history, having been founded after the First World War, but its focus is firmly on the future with ambitious plans for growth

15 MIND THE GAP

Ross Baxter, managing director of Saint-Gobain Off-Site Manufacturing Division, discusses the skills gap in the timber sector, and why manufacturers must attract more young people into the industry

16 A VIEW TO A SKILL

How companies are trying to solve the skills shortage through offering quality apprenticeships

19 DIGITAL FUTURE

Declan McDonnell, director of the Construction and Design Centre of Excellence talks about the importance of remaining ahead of the curve

22 ON TOP OF THE WORLD

As technology develops, we are building ever higher with timber and a new tower planned for Vancouver looks set to take building with wood to new heights

25 LOW-CARBON HOUSING 27

Timber frame panel systems are being used to build properties at Kings Farm Close, a development which is taking a more holistic approach to sustainable housebuilding

27 SHOWCASE STATEMENTS

Janet Sycamore, director of operations at the Timber Decking and Cladding Association, explains how innovative thinking is creating statement projects that showcase timber’s potential

30 FOCUS ON CLADDING

Timber cladding is creating a natural focus for zero carbon homes in Hampshire and is helping to build in sustainability at a family home in Bath

EDITOR Michelle Gordon  michelle.gordon@timbermedia.co.uk

SALES DIRECTOR Terry Hanlon  terry.hanlon@timbermedia.co.uk  01925 270093

DESIGN Pete Awad  artwork@timbermedia.co.uk

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SUMMER 2019

NEWS

COLLABORATIVE WORKSHOPS LAUNCHED help influence future policy. The project has been supported by the Scottish Federation of Housing Associations, Offsite Solutions Scotland, Homes for Scotland, ALACHO and COSLA via a steering panel who have provided guidance throughout the project. Phase 1 of the project identified the challenges, issues and barriers that the affordable housing sector faces, and assessed the ability of the offsite industry to meet these challenges. The second phase examined the current and future capacity of the offsite industry through mapping existing companies, their capabilities and their development plans. Phases 1 and 2 have been led by teams from Edinburgh Napier University. The workshops are part of Phase 3, which will see stakeholders working together to co-design and test possible solutions. Led by the Innovation School at the Glasgow School of Art, the workshops will bring together perspectives from across the affordable housing sector, from procurement to design and build and delivery. They will explore the innovation challenge The first of a series of collaborative workshops exploring ways to increase

and opportunity around offsite, looking in detail at the areas of funding,

offsite construction of affordable homes was launched at Construction

procurement, culture, perceptions, design, performance, resources and skills.

Scotland Innovation Centre (CSIC) on Wednesday 1 May by Minister for Local Government, Housing and Planning, Kevin Stewart MSP.

Stewart said: “Everyone deserves a safe, warm, affordable place to call home. I believe that greater use of offsite construction could help

The Scottish Government is keen to consider ways of maximising the

modernise the way we deliver affordable homes. I am pleased to see

value achieved through its Affordable Housing Supply Programme and

people from all disciplines working together to maximise the opportunities

wishes to explore the potential for greater use of offsite techniques to

available to the sector.”

potentially speed up construction, reduce costs and address skills and

Stephen Good, chief executive of CSIC added: “The construction

labour shortages. Currently around 80% of housing in Scotland is built

industry is facing a period of significant change. The 2016 Farmer Review

using timber frame, however only a small percentage uses the more

highlighted many of the current issues such as low productivity, lack of

advanced forms of offsite construction.

research and development, low investment in innovation and a skills

The workshops are part of a wider partnership project to investigate

shortage. These issues cannot be addressed by the industry working in

increasing offsite construction in housing, particularly in the affordable

isolation, which is why collaborative multi-disciplinary initiatives such as

sector. The collaboration between CSIC, the Scottish Government and

these workshops are vital to help to drive change. The outcomes of the

Scottish Enterprise, which started in October 2018, aims to provide

workshops and the wider project will be made publicly available over the

recommendations to the Government and the affordable housing sector to

course of summer 2019.”

ROOFING MILESTONE NYTimber has supplied its 4,000th NYTRoof,

group, National Timber Group. It introduced

following a series of contract wins from some

the NYTRoof system in 2013, joining its range

of the UK’s largest housebuilders.

of off-site manufactured timber products such

NYTRoof is a room in the roof panelised

as spandrel panels and trussed rafters, which

system that is NHBC approved and has Robust

it supplies to housebuilders, construction

Detail Accreditation. It comprises gable and

companies, developers, and local builders.

party spandrels, and pre-insulated cassettes,

Nick Kershaw, managing director at

which replaces attic trusses. The NYTRoof

NYTimber, said: “The housebuilding industry

dramatically increases the speed of build and

is embracing off-site solutions to realise

saves time, money, and reduces risk exposure

efficiency gains, and NYTimber is in a great

to construction workers, who are now required

position to continue to provide support and

to spend much less time working at a height.

capacity.

As demand from national housebuilders

“Many companies are leaving behind

has increased, the company has created 10

supply and fit models that no longer make

new jobs to increase capacity and expects

economic sense when the product can be

to add another 10 manufacturing employees

delivered in kit-form and fitted by local

fabricated roofing solutions early and has built

before the year is through.

tradespeople. NYTimber also provide training

a fantastic working relationship with national

and ongoing support for site, as well as a

housebuilders that I hope can continue to

crane-off service.

grow.”

Established in 1979, NYTimber is now part of the UK’s independent largest timber

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“NYTimber entered the market for pre-

SUMMER 2019

NEWS

SÖDRA INVESTS IN ADDITIONAL CLT FACILITY AT VÄRÖ Södra, Sweden’s largest forest-owner association, has invested in

an additional CLT facility at Värö as it aims to become a leader in the Nordic region. “Society’s driving forces for reducing greenhouse gas emissions are strong, and the interest in sustainable construction is growing in the market. A higher rate of timber construction is playing a key role in the growing bioeconomy. It is also an important step in our mission to process the wood raw material delivered by our 52,000 forest-owning members,” said Lars Idermark, president and CEO. Södra Building Systems’ comprehensive offering includes building systems and products such as building components and fasteners, as well as new digital services to simplify and gain better control over the construction process. The focus is on driving the development of timber-based solutions in the construction and residential sectors. “With our technical and digital solutions for both production and finances, we are now creating the conditions for next-generation construction. We will be offering a complete product portfolio to the market, enabling us to grow together with our customers and partners,” said Jörgen Lindquist, president of the Södra Wood business area. The new facility will be established at the combined plant in Värö, where

for our customers. Södra’s total production capacity for CLT will eventually

Södra’s first CLT facility has already been co-located with Södra’s pulp mills

be about 140,000 m³ per year, equivalent to 5,000 apartments. We are now

and sawmills.

creating opportunities to make a climate-conscious choice in the housing

“Two production lines will create both delivery reliability and flexibility

market,” said Jörgen Hermansson, president of Södra Building Systems.

Dricon FIRE RETARDANT TREATED TIMBER

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SUMMER 2019

NEWS

KEVIN STEWART MSP OPENS SCOTFRAME’S NEW DUNDEE OFFICE Minister for Local Government, Housing and

Cairnrowan Custom Homes, long-term supplier

Planning, Kevin Stewart MSP, officially opened

NorDan and local architectural practice Jon

the new Dundee office of Scotframe Timber

Frullani Architect.

Engineering Ltd, an industry leader in the supply

“The Scottish Government wants everyone in

of full timber kit packages for housing and

Scotland to live in affordable, quality homes that

commercial projects across the UK.

meet their needs. This is central to building and

Established in 1989 in Inverurie,

sustaining a fairer and more prosperous Scotland

Aberdeenshire, the company now has 190

and is why we have committed to delivering at

employees and a £36m turnover and was acquired

least 50,000 affordable homes, of which 35,000

by global group Saint-Gobain in 2017.

will be for social rent, by March 2021,” said

Scotframe has two manufacturing facilities in Inverurie and at Cumbernauld as well as sales

Stewart. “It has been a pleasure to visit Scotframe

offices and showrooms at Inverness, Swindon

today to see this new facility, which demonstrates

and Dundee. The new Dundee office, at 1

the company’s continuing commitment to the

Valentine Court, offers the company additional

Scottish housing market.”

space as it continues to grow, and is also home

Malcolm Thomson, sales director at Scotframe

Kevin Stewart and Malcolm Thomson

our ‘fabric first’ approach to building, which

to a showroom and a new training hub for both

added: “Our new Dundee premises are absolutely

involves ‘designing in’ energy efficiency from the

employees and customers.

pivotal to our growth plans. It was wonderful of

outset of a project, which can dramatically reduce

Mr Stewart to take the time to open this new

energy costs for future occupiers. We believe it’s

office and hear about our plans for future growth.

one of the best ways to tackle fuel poverty while

At the opening event, Stewart toured the facility and met with representatives from Scotframe along with regular customer,

“We also had the chance to talk to him about

also future-proofing Scotland’s housing stock.”

UNIVERSITY STUDENTS INNOVATIVE PRODUCT DESIGNS SHORTLISTED a further £200 to spend on additional materials to execute their final designs. The shortlisted candidates comprise: Maria Beatriz Inacio’s Kapau, the ultimate workout bench aesthetically designed for use in public spaces to blend into natural surroundings; Jake Chamberlin’s EcoFeeder, which strives to combat the short lifespan and often low aesthetic quality of traditional birdfeeders; Alex Dsouza’s Bus Shelter providing an urban organic design with community outreach projects and worker transportation in mind; Ollie Singleton’s Kompis Benk, a two person bench which can be extended to seat four – designed with a focus on structural efficiency, and finally Kaelum Van Der Berg’s musical take on the challenge, a beatbox made entirely of Kebony to showcase how the material can be used to create fresh and original sounds. The candidates will all be asked to present their final designs to the judging panel at the end of May and the winning entrant will be awarded with a £1,000 cash prize. Dr Eujin Pei, programme director for Brunel University’s BSc Product Five students have had their designs shortlisted in a product design

Design and BSc Product Design Engineering courses said: “I’m delighted with

competition, held by Kebony, a leader in the production of sustainable

the success of the competition so far and I am extremely proud of the students

modified woods, in partnership with Brunel University London.

and the concepts that have been created. I appreciate that a lot of hard work

More than 140 students were invited to submit their initial designs to the

has gone into thinking of a product and presenting ideas to a judging panel

esteemed judging panel which includes: Dr Eujin Pei, programme director for

and I have full confidence that the shortlisted entrants will demonstrate their

Brunel University’s BSc Product Design and BSc Product Design Engineering

remarkable skillset when developing their final product.”

courses; Bert Beagley Brown, founder of TOG Knives; David Morris, editor of Design Exchange and Arnt Kristian Barsten and Ian Luzmore from Kebony. After much deliberation, the judges marked all entries on a scale of one

Arnt Kristian Barsten, product and market development manager at Kebony, added: “The calibre of entries was extremely impressive which made it difficult to select just five candidates for the shortlist. Having spent the day at

to five using a set of criteria which measured: the originality of the concept;

the university to present Kebony’s unique qualities to the second year students,

the innovative use of Kebony wood and finally, the project viability. The five

I was thrilled to experience their talent first-hand and very much look forward to

shortlisted candidates will now be provided with a sample of Kebony wood and

seeing how the student’s designs have progressed in the final round.”

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SUMMER 2019

NEWS

UNIVERSITY RESEARCHES ROBOTIC TIMBER CONSTRUCTION METHODS Researchers from Robert Gordon University’s

prospect getting the chance to use CSIC’s

we launched to enable industry to access the

(RGU) Scott Sutherland School of Architecture

robotic facilities.

robotics technology in CSIC’s Innovation Factory

and Built Environment are conducting a

“We are crying out for more innovation in

at Hamilton International Technology Park

research project into an innovative housing

the construction industry and we hope this is

together with access to our technical expertise to

construction method which could help to bring

the first of many real advancements for timber

help the academic with applied research.

down the cost for house-buyers.

engineered building solutions.”

In collaboration with the Construction

Sarah Buchanan, a business relationship

“We actively encourage industry to work with academics and technology and this

Scotland Innovation Centre (CSIC) and timber

manager at CSIC, added: “CSIC was delighted

collaboration is a great example where the model

engineering firm, Glulam Solution, the project

with the response to the Robotics Challenge that

at CSIC really works.”

will focus on the robotic fabrication of a crosslaminated timber (CLT) joint. At the moment, most construction takes place as manual assembly onsite, which can lead to delays, inaccuracies, material defects and material waste. Robotic off-site fabrication will bring the benefits of industrialised production systems to construction. Theo Dounas, learning excellence leader at RGU, believes the research project has the potential to significantly improve construction methods, helping to increase the quality and output while reducing costs and time. “This proof-of-concept research project will look at the process of designing a simple timber prototype house to address pressing market needs within Scotland and the UK,” he said. “The innovation lies with the integration of a house design prototype and its robotic fabrication out of complex CLT panels manufactured off-site. “At the end of the project, we envision that the consumer, the house buyer, will be able to select various options from a website and then we will be able to produce all components based on consumer demand. “It is hoped that through this initial project, our solution could bring dramatic benefits not just to the Scottish housing market, but also to the Scottish construction market. We would then hope to develop a range of ideas and solutions,

Theo Dounas

from logistics, to design, to the real testing of CLT joints, and formation of insulated composite panels. “While this particular solution is tightly integrated with one design product, it is likely to be relevant to other building projects. We plan to develop a family of houses and other buildings using the technology developed through the project.” Syd Birnie, managing director of Glulam Solutions Ltd, confirms that this is its first project with RGU and CSIC. He said: “This is our very first project linking an academic concept to our commercial approach and it’s an exciting

CSIC site – Pic by Andy Buchanan

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SUMMER 2019

NEWS

CSIC AND STRUCTURAL TIMBER ASSOCIATION JOIN FORCES TO BOOST INNOVATION IN TIMBER Centre linking businesses, universities and the public

we know that by collaborating, we can deliver greater

sector in collaboration to support increased innovation

support to groups of construction businesses to help

and productivity and the STA, a UK-wide trade body

them innovate and grow.

that represents over 600 timber businesses, from manufacturers and suppliers to designers and installers.

Stephen Good, CSIC chief executive with Calum Murray who is managing director at CCG and also a member of the STA board

“CSIC already undertakes a range of activity relevant to the structural timber sector, such as being

It will deliver a supporting programme of

an associate partner in Offsite Solutions Scotland

activities and provide numerous benefits for STA

and funding numerous collaborative projects with

members, including:

STA member companies. Formalising our existing

• a series of innovation events for the timber sector,

relationship with the STA will offer greater opportunities

hosted at CSIC’s Innovation Factory. • a discount on use of CSIC’s Innovation Factory, which provides access to state-of-the-art

for structural timber companies to participate in innovation activity and collaborate with client bodies, supply chain partners, public sector and academia.”

Construction Scotland Innovation Centre (CSIC) and

equipment including an offsite cell and CLT/glulam

the Structural Timber Association (STA) are joining

vacuum press, as well as training and seminar

Association added: “Innovation has always been at the

spaces for up to 120 people.

heart of the structural timber sector and our alliance

forces to support structural timber businesses across the UK to innovate and grow.

• support for STA members to understand the

Alex Goodfellow, vice chair of the Structural Timber

with the CSIC is testament to the very progressive

benefits working with Building Information

and forward-thinking approach of our industry. Along

relationship between the two organisations, formed

Management (BIM) can bring, and how to adopt

with championing and supporting innovation, our

through several key collaborative projects that CSIC has

BIM working.

partnership will also ensure that products, practices

The partnership will build on the existing

already supported, with both the STA and its member

• events and communications support. Stephen Good, chief executive at CSIC said: “CSIC

company’s CCG, Stewart Milne Group and Scotframe.

and new buildings are robustly tested, and performance is well understood and evidenced to maximise the

It will create a strategic relationship between

is keen to develop partnerships with organisations like

benefits of technically advanced timber systems and

CSIC, an industry-led, demand-driven Innovation

the STA whose objectives align with our own, because

offer assurances to clients and end-users.”

PEFC: Your assurance of responsibly sourced timber

Designing the Future with Sustainable Timber Ask your suppliers for PEFC-certified wood products

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PEFC – Programme for the Endorsement of Forest Certification

Photos: Oporkka/iStock, Fausto Franzosi/PEFC Italy

To advertise in the Timber Protection section, please call Terry Hanlon on  01925 270093 or email terry.hanlon@timbermedia.co.uk

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 www.timbermedia.co.uk

SUMMER 2019

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INTERVIEW: ROSIE TOOGOOD

HOUSING MODEL FOR THE FUTURE Rosie Toogood, CEO of Legal & General Modular Homes, talks to Michelle Gordon about revolutionising the UK’s construction industry

osie Toogood, CEO of Legal & General Modular Homes, joined the business in 2017 from Rolls-Royce and believes that there are many

process before moving into production. It manufactures its cross-laminated timber (CLT) homes on a unique

lessons that the construction industry can learn from the processes

pulse assembly line which once at capacity will be producing 10,000

of the aerospace and automotive industries.

units a year.

“Coming from a manufacturing background with Rolls-Royce,

The site currently employs 150 people and Toogood has hired a team

there are many lessons that the construction industry can learn from

with diverse experience from construction, to designers, to professionals

processes used in industries such as car-making to raise productivity,” she

from the automotive and aerospace manufacturing industries. “We have made great strides in melding the best of the best,” she said.

explained “Modular housing manufacturing is truly ground breaking and will revolutionise the UK’s construction industry, playing a significant role in

“We have built a new way of doing things, driving quality into the product and attention and care to the design process. “It has meant that when we are designing and producing our homes we

transforming the housing industry for good. “As we struggle to house our growing population, the UK housing

are getting down to a level of detail and scrutiny that traditional architects,

industry has been set a steep challenge – delivering 300,000 homes a year

structural engineers and mechanical and electrical engineering consultants

by 2022. Failing to reach this target is simply not an option. The housing

do not normally go in to.”

crisis is a human crisis and we need to take serious action to make a real

While Legal & General Modular Homes is focused on providing more homes, more quickly, its focus is on quality.

difference. “Overcoming the UK’s housing crisis cannot be resolved by maintaining the status quo and investing in more of the same. We believe that modular

“We believe that Legal & General is driving change through disruption and innovation and that we have the opportunity to play a significant role

manufacturing could significantly help solve our chronic housing shortage. “We hope our progressive thinking and pioneering approach will similarly lift the barriers to change in the housing industry and encourage other players to follow, playing a pivotal role in tackling the UK housing shortage for good,” said Toogood. The car manufacturing sector has constantly evolved, adapted and improved, she explained and this need to continuously improve is also essential for driving forward the offsite manufacturing sector and “should be part of its very essence.” Legal & General Modular Homes acquired its 550,000sq ft modular factory in Selby, near Leeds, in 2016 and spent a period of time carrying out production trials to thoroughly test its planned manufacturing

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SUMMER 2019



INTERVIEW: ROSIE TOOGOOD

Research and development is key

towards a solution. Our aim is, however,

to the company which is constantly

not just to build more homes more

learning and developing its product

quickly, but to build quality homes

and it has introduced its own

where people would be proud to

training academy.

live,” said Toogood.

While she won’t be drawn on

Building homes in a process-

numbers and specific locations

controlled environment and carrying out a series of quality

for future developments, which

assurance checks before they

remain commercially confidential, Toogood said she hopes to be able

leave the factory, means that

announce delivery of more modular

each property is built to exacting

homes to site in the coming months.

standards. The products and

Legal & General does intend to

materials selected also lead to lower

grow capacity at the Selby site and while

running and maintenance costs for

there are no current plans to extend the

occupiers.

site or open new ones, these options are not

Toogood believes that changing public

ruled out for the future.

perception of what is meant by modular housing is vital with many people associating the term with the pre-fab homes of the past. “What we are doing is miles apart from those 1960s prefabs that we may have etched in our minds,” she said. “Modular homes are designed to the highest of quality and they can be fitted out how the customer wants “Therefore, there needs to be

It is this progressive thinking from outside the construction sector and the adoption of collaborative working that will enable us push this product widely through the third-party route” Rosie Toogood, CEO of Legal & General Modular Homes

an education process on what we mean by modular manufacturing, not The offsite manufacturing sector as a whole still has some way to go

misconceptions of the past.” The company revealed its first turn-key modular housing prototype – a

before it is accepted as mainstream, said Toogood, although there has been an increased focus from Government.

two-storey, two-bedroom home – in July 2017. It delivered its first batch of modular homes – 820sq ft two-bedroom properties from its Malden range – to Silva Homes in December last year. Before delivery to site the homes, which form the affordable housing element of the Buckler’s Park development in Crowthorne, near Bracknell, were fitted with kitchens, bathrooms, electrics, plumbing and internal decoration, with just cladding, roofing and minimal internal works left for the

“The maturity of the UK manufacturing market isn’t quite where it needs to be, which means we, as a sector, need to be proactive and drive forward change,” she said. “While the sector is very much in its infancy, pockets of developments and innovative designs are starting to come to fruition. “Momentum is building in government and local councils to make modular construction a success and grasp the opportunities that lie ahead

specialist team on site. While Legal & General’s current focus has been on designing a range

and we are seeing a number of like-minded bodies out there. There are

of two to three-bedroom family homes, it is looking to expand its product

local enterprises, housing associations and borough councils who are more

range to include apartments and three-storey properties for a number of

progressive and excited by the opportunity to be early adopters in this

sectors across the residential market.

market place.

“We are continually monitoring the market to understand the changing

“It is this progressive thinking from outside the construction sector and

customer requirements to ensure our product range evolves to meet those

the adoption of collaborative working that will enable us push this product

requirements,” said Toogood.

widely through the third-party route.”

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SUMMER 2019

S AV E T H E DAT E

27-28 NOVEMBER 2019

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“

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J.Hills, Raven Housing Trust

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/HOMES-EXHIBITION SUMMER 2019

COVER STORY: HOPPINGS

HOPPINGS THE BEAST FROM THE SOUTH EAST! Family firm Hoppings Softwood Products has a rich history, having been founded after the First World War, but its focus is firmly on the future with ambitious plans for growth

oppings Softwood Products plc was

The Epping site is also home to a high-pressure

established in 1920 in Whetstone, North

preservative impregnation treatment plant.

London, and while the company has evolved

Over the years the company has continued

“With a machining capacity over 30,000 m3 both manufacturing mills have automatic infeed and take off and are designed with flexibility in

and grown over the decades, it remains

to invest in its facilities with purpose-designed,

mind,” explained Alcoe. “Automatic measuring

family run with Chairman Charles Hopping

efficient, modern high-speed automated mills, at

and end marking identifies the length, grade

both sites.

and environmental certification of each product,

at the helm. As well as being actively involved in the

“Hoppings is well placed to increase production

company, Charles continues to influence the wider

and improve the quality of its machined softwood

industry through his current role as president

products,” said managing director Geoffrey Alcoe.

of the UK Timber Trade Federation and his son

A new Weinig moulder with the latest

making selection at point of sale convenient at their merchant customers premises. “The majority of the sawn softwood purchased for conversion into high sales turnover machined

James Hopping, joined the family business in 2008,

technology was installed at the Lingfield site

products such as skirtings and planed all round

currently holding the role of Epping sales office

early this year and automated bagging lines for

sections, is European redwood sourced from top

manager.

the creation of baled wood shaving residue

Swedish mills. Careful consideration to procure the

were installed at both sites to accommodate

right quality softwood is important. This coupled

operates from two sites in Epping, Essex, and

the company’s ‘StableBed’ brand. ‘Stablebed’

with an ability for Hoppings wood machinists

Lingfield, Surrey. Both sites, which are within easy

wood shavings are sold in significant volumes

to visually monitor grades and reject anything

reach of London, sitting north and south of the

to wholesale distributors who supply break bulk

substandard during manufacture is key to the

M25 motorway, have manufacturing capability.

quantities to the equestrian market.

company’s drive to supply more consistent qualities

The company, which employs 60 staff, now

Modern high speed efficient maching facilities at Epping & Lingfield sites

Grade monitoring Epping

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A selection of profiles machined from slow grown european redwood

SUMMER 2019

COVER STORY: HOPPINGS

Lingfield depot

allows the features and grain of the wood to show

activity and most profitable revenue stream and

through providing an appealing rustic look.

this is where the company is focusing its drive

Q-Clad is a small range of high sales turnover, fine sawn, featheredge cladding, pre-painted in an opaque satin black or white finish. Hoppings’ most recent success story in product Epping depot and Headquarters

than its competitors.” Hoppings’ success over the years has in

Q-Garden colour washed screening - Pebble Grey shades

to increase market share over the next couple of years. Hoppings’ merchant customers want regular just in time deliveries and the company is ready

development is SmartBoard, a wood plastic

to meet more and more merchants’ stocking

composite decking board. Manufactured from

expectations by offering a comprehensive range

90% recycled products with a 25-year residential

of consistent quality products in both picked loose

warranty against decay, SmartBoard is reversible,

quantities and competitively priced trade pack

solid and its brushed matt finish results in a more

quantities.

natural, less plastic looking deck surface.

A recent in-house survey identified that the

part been down to marketing initiatives aimed at assisting its merchant customers with the selling process, creating distinct product brands, supported by targeted promotion tools such as consumer facing websites, consumer helplines and an array of in-store point of sale assets including, brochures, displays and samples. Product development has become an increasingly important ingredient to Hoppings’ continued success, where the aim to add value and or raise product standards is key. Products

Careful consideration to procure the right quality softwood is important. This coupled with an ability for Hoppings wood machinists to visually monitor grades and reject anything substandard during manufacture is key to the company’s drive to supply more consistent qualities than its competitors.” Geoffrey Alcoe, managing director

developed by the company over the years include its ‘Q-Grip’ range of grip-enhanced, softwood treated, decking products which are popular for

Less than 18 months after its launch

average delivery is completed within 2.2 days of

use in public use spaces and slip-sensitive areas of

SmartBoard was stocked by over 170 merchants

receipt of order, but the company is not one for

domestic decks such as border edges and steps.

throughout the UK and simplicity has been the key

resting on its laurels. “Although this is an already short timescale

Hoppings also applies ‘Shades,’ a pigmented

ingredient to sales success to date. The fact that a

translucent colour wash in pebble grey and autumn

merchant only needs to stock two components –

as a service, support and product-focused timber

brown, to a wide range of softwood decking

a board and a screw – coupled with single length

distributor, Hoppings is seeking to further improve

and cladding products. They are preservative

availability in only three colours simplifies the sales

on this,” said Alcoe.

impregnated after coating with ‘Shades’ creating

process at merchants’ trade counters.

distinctive colour washed exterior timber with an affordable price tag. Shades being translucent

To find out more, please contact Hoppings Softwood Products on 01992 578877

While Hoppings has continued to diversify as it grows, machined wood ranges remain its core

With such ambitious growth plans to improve, Hoppings could well become the new beast from the south east!

www.hoppings.co.uk

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SUMMER 2019

Choose 100% FSC certified greenheart and basralocus decking for your next project

Service life and reduced maintenance are “must haves” when it comes to timber decking.

McVantage of Guyana produce 100% FSC certified tropical hardwood decking in a variety of species and sizes which are offered untreated and standardized against the rules for GR04 products.

Greenheart in particular is a key high performance and durable timber of choice for marine construction applications, commercial docks, public beach-front developments including boardwalks, lock gates, and coastal defences such as groynes. With the availability of 100% FSC certified greenheart and basralocus timber decking from McVantage of Guyana, applications are expanding to hotels and resorts, and use by landscape architects and homeowners for garden renovation projects.

Both specifiers and consumers increasingly want to address environmental concerns, and there is increasing interest in the positive impact of wood on physical wellbeing. The stringent regulations that the timber industry works within, such as FSC and PEFC, are familiar and reassuring for clients, specifiers and consumers. Voluntary Partnership Agreements (VPAs) combined with legal frameworks such as the US Lacey Act, European Union Timber Regulation (EUTR) and FLEGT licenced timber also offer sustainable and responsible social and economic opportunities for tropical timber source countries to cover market needs. McVantage of Guyana produce 100% FSC certified tropical hardwood decking in a variety of species and sizes which are offered untreated and standardized against the rules for GR04 products (outlined in the McVantage of Guyana Grading Rules booklet). They are end sealed and packed to length in bundles approximately 12” high and 40” wide. Standard McVantage of Guyana decking is surfaced and finished with a 3mm radius on each edge to avoid hard corners, and a number of moulded patterns, including anti-skid, can be produced. Their decking is available in greenheart and basralocus, with other species subject to availability. McVantage of Guyana is a long-standing US timber company operating in South America in close cooperation with the Iwokrama International Centre for Rainforest Conservation and Development - an international conservatory tasked to develop economically viable, environmentally sustainable, multi-use forest resources from tropical forests.

Greenheart (Chlorocardium Rodiaei) Greenheart is a common commercial tree species found throughout Guyana. It is one of the world’s most durable species, and as such is best known for marine applications in Europe, the United States, and the Caribbean. Some of those applications include marine piles, docks, and groynes. It has a unique resistance to marine borers such as teredo navalis. The wood has a straight grain, fine texture, and a colour ranging from a golden yellow to brown. When considering the appearance and strength together, Greenheart is a wonderful choice in uses from heavy construction to decking. Density: ~ 940 kg/m³ (59 pcf) @12% MC Durability* - Funghi: Class 1 - Very Durable - Termites: Class D - Durable - Use Classes: Class 4 - In ground or fresh water contact / Class 5 - For marine environment or in brackish water Janka Hardness: 1152 @ 12% MC (kgf) Color: Yellow to Brown *CIRAD (According to E.N. Standards)

Basralocus (Dicorynia guianensis) Basralocus is a fairly large tree species found in Guyana. It is a versatile hardwood that can be used for both interior and exterior applications, and it is one of Guyana’s most appreciated decking species. The wood is dimensionally stable and has a nice, warm reddish-brown color. With its texture and pleasant colour, Basralocus is a pleasing combination of appearance and natural durability in a construction hardwood. Density: ~ 800-850 kg/m³ (50-53 pcf) @12% MC Durability* - Funghi: Class 2 - Durable - Termites: Class M - Moderately Durable - Use Classes: Class 3 - Not in ground contact, outside / Class 5 - For marine environment or in brackish water Janka Hardness: 685 @ 12% MC (kgf) Color: Brown to Reddish-Brown *CIRAD (According to E.N. Standards)

For full details of available species, sizes and lengths, contact Finn Knudsen on +41 79 414 36 81 or email FKnudsen@mcvantage.com. 14

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SUMMER 2019

FEATURE: SKILLS SHORTAGE Calum Duckworth undertaking work experience at Pasquill

MIND THE GAP: TIMBER’S SKILLS SHORTAGE Ross Baxter, managing director of Saint-Gobain Off-Site Manufacturing Division, discusses the current skills gap in the timber sector, and why it’s important that manufacturers attract more young people into the industry

he timber industry is currently feeling

Saint-Gobain, which covers four market

the effects of a skills gap, with research

leading brands, International Timber, Pasquill,

showing a 47% gap in the current

Roofspace and Scotframe, offers apprenticeship

workforce and recruitment pools skills

schemes across its brands; providing training and

shortages reported at 70%.

development to individuals across various sectors

What’s more, there is a distinct lack of young

people keen to enter the timber sector, which further exacerbates the problem, and a higher

and skills and is also good development for our colleagues as mentors.

THE RIGHT CANDIDATE For us, the key to finding the right

and helping them get their foot in the door for

apprentices is to look for potential. We are not

future career progression.

looking for people with previous qualifications

Saint-Gobain also provides opportunities for

or experience – we simply look for candidates

colleagues to grow within the organisation in order

with the right attitude, a keen interest in the

to ensure future succession. This could be offering

construction industry and technical design and a

Apprenticeship Levy offering funding for levy-

training within another area of the business, or by

desire to learn and develop.

paying employers, there has never been a better

partnering apprentices with experienced mentors

time for timber companies to take a proactive

who can help nurture their talents.

proportion of older workers than other sectors. With schemes such as the Government’s

approach to getting more young people into the

We have recently launched a new

Work experience for students who are still in full time education is another method for companies to find future employees. This

industry. By offering an apprenticeship scheme,

apprenticeship scheme within our Pasquill brand

experience provides students with a valuable

organisations can help bridge the skills gap and

to give us a talent pipeline for the future in our

insight into the industry and the skills needed to

give young people a head start in their careers.

design teams. Our designer apprentices will

succeed in the future. In addition, it also gives

complete a Level 3 Apprenticeship in Design and

the employer a feel for if the student would be a

Draughting, which also includes a Level 3 BTEC

good fit for them.

TRAIN TO GAIN The timber supply chain has a relatively low number of companies that train their staff

in Construction and the Built Environment. This three-year programme gives people a

The demand for new housing is stronger than ever, and there is huge potential for

– fewer than 50% in some subsectors. The

solid foundation into the construction process

employment within the timber industry as a

industry also has higher than average proportions

so that they can understand customers’ needs.

whole. But we need to make a commitment to

of people with no qualifications or low-level

It also gives them the technical knowledge and

bridging the skills gap in order to have a strong

qualifications.

skills to interpret architect drawings and produce

enough workforce to effectively fulfil customer

detailed designs for construction.

demand.

We believe that training and development is key to developing the right skills for the future

Pasquill has strong links with the West

If more organisations take proactive steps to

and enabling people to grow and develop.

Midlands UTC in Wolverhampton where it

make a change and implement apprenticeships,

Apprenticeships are an excellent opportunity

mentors students which is an excellent way of

we could see an increase in the number of young

for people to learn valuable skills in the business

developing people, as it allows the students to

people not only entering, but also staying within

whilst working towards a recognised qualification.

learn from those with knowledge, experience

the industry.

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SUMMER 2019

FEATURE: SKILLS

A VIEW TO A SKILL With an ageing workforce and the potential loss of skilled workers due to Brexit the construction sector as a whole is facing an unprecedented skills shortage. Norbord apprentices

he timber sector is no different and a

11 to 14 year olds know very little or nothing

successfully employing apprentices and its

failure to attract enough young people

about engineering apprenticeships.

managing director Mike Turner started his career

into the sector could have a detrimental effect on its future.

“The education system remains a key challenge,” said McWhinnie. “It is key we change

as an apprentice joiner. Both companies are continuing to build on

the narrative around engineering in our schools

that history and apprentices remain an important

a strong workforce but there remains a lack

and wider society, so we can attract and retain

part of the workforce.

of awareness among many young people and

the brightest and best talent in the engineering

their parents and teachers about the breadth

sector.

Apprenticeships are vital to building

of opportunities that are available within

The Robertson Group currently employs 107 people in trainee and apprentice roles

“It is getting young people to understand

group-wide, in areas such as joinery, plumbing

that engineering can provide a solid foundation

quantity surveying, site management, business

gaining key skills, knowledge and experience,

and administration. These include trainee

a challenge for our industry; construction is not

providing satisfaction and security. That said, we

design technician Anastasia Fiddes (see page

necessarily seen as an attractive option due to

tend to achieve a good number of applications,

17 for more details) who is currently studying

outdated perceptions on the type of roles that

which has increased year on year.”

for an HNC in Building Design and is learning

construction. “Attracting young people from education is

are available,” explained Barry Armstrong, sales

Norbord Cowie has a strong history of

director for Robertson Timber Engineering, part

recruiting apprentices and bringing them up

of the Robertson Group.

through the ranks with 11% of its workforce

“It’s a difficult job to address these perceptions, but it’s one that we’re working on changing through the likes of school and

to draw, detail and schedule Robertson Timber Engineering’s timber frame design. “As a business we like to grow our workforce

(45% of the maintenance/engineering team)

from within and look after our employees. We

having started out as apprentices.

also take great satisfaction in giving young

Engineering manager, Gordon McArthur, who

people a chance in life and seeing them flourish.

further education partnerships, as well as work

is part of the senior management team, has been

Our young people are the backbone for

experience programmes that highlight the sheer

with the company for 29 years, starting out as an

tomorrow’s business,” said Armstrong.

diversity of roles and career paths available.”

electrical engineering apprentice, while finishing

“Hiring apprentices allows us to develop

The engineering sector in particular is at

end production manager Scott McGuiness, who

skills to suit our business and the particular trade

risk said William McWhinnie, Norbord’s head

has been with the company for 35 years, began as

we work in. We also feel that if we look after

of engineering, a leading manufacturer of

a mechanical engineering apprentice.

our employees they will be loyal to us, helping

engineered wood-based panel products and the UK’s only OSB producer. Research suggests that 56,000 more people are needed in the sector every year but 58% of

Robertson Timber Engineering, a

us with employee retention and creating a

market leader in offsite construction, design,

positive culture where everyone is motivated and

manufacture and erection of precision

engaged. This is something the whole Robertson

engineered timber, also has a history of

Group is passionate about.”

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SUMMER 2019

FEATURE: SKILLS construction careers. “The Government should be looking to stabilise our sector and prove that a career in construction is a safe and secure employment option. I think that the concept of construction should be engrained into education, demonstrating that not all roles in construction are manual trades nor positions solely for men,” he said. Both the Government and wider construction sector have a role to play in tackle the engineering skills gap and widening the group of young people Norbord apprentices Gerard Gilfillan, Michael Weir, Jack Reid and Conor Weir

joining the profession, said McArthur. “The Government needs to continue to promote technical careers and continue to

Norbord Cowie currently has eight

“Employing apprentices not only provides

encourage young people as part of the education

apprentices – four electrical and four mechanical

future succession planning and business

system to help them understand about what

– ranging from first to fourth year – and will

sustainability, but also provides the opportunity to

engineering is and what engineers do,” he said.

be looking to recruit three new apprentices

educate and develop our young people to tackle

in August this year including a welding and

the engineering skill gaps in our industries.”

fabrication engineer. “Norbord recognises that the engineering

But while companies such as Norbord and Robertson Timber Engineering continue to play an

sector remains key to the UK economy and

important part in building a strong workforce for

the future is at risk from an ongoing shortage

the future, the sector as a whole needs to attract a

of ‘core engineering’ skills, compounded by a

greater number of young people and everyone has

lack of awareness amongst young people about

a role to play, including the Government.

engineering as a potential career path,” said its engineering manager Gordon McArthur.

Armstrong believes that more can and should be done to encourage women to pursue

“If we do not attract more young people into apprenticeships, it will be to the detriment of not only the engineering sector, but to the UK economy in the whole.” It is vital to keep promoting the industry to young people said Armstrong. “It is quite simple,” he said. “if we do not have the people to do the work, we will not be able to provide housing, buildings and infrastructure, nor maintain them.”

APPRENTICE VIEWPOINT Anastasia Fiddes,19, is a trainee design technician at Robertson Timber Engineering. She is in the first year of studying for an HNC in Building Design and attends Hartlepool College of Further Education one day a week. Michelle Gordon put some questions to her about her experience as an apprentice. Did you go into your apprenticeship straight from

Why did you decide to opt for an apprenticeship

school? If not, can you tell me a bit about the jobs

rather than doing A Levels?

that you had prior to joining Robertson Timber Engineering? I studied a two-year course for my extended diploma in Construction and the Built

I never had an interest in doing A Levels, I wanted something more hands on that I could get my teeth in to straight away. I wouldn’t have had the patience for A Levels. apprenticeship is being able to learn more

Environment, and it was at the end of this that I got the job with Robertson Timber Engineering. I went straight from college to a job, starting

What attracted you to your chosen trade? I’m not too sure what exactly attracted

generally about the construction industry and socialise with the other students.

July 2018, and began my HNC in September

me to this trade, I think it’s the fact it’s a more

2018. Prior to Robertson Timber Engineering

male-dominated sector and I wanted to show

What do you enjoy most about working for

I worked at my local pub/restaurant on the

people that everyone can do it.

Robertson Timber Engineering?

Have you had to overcome any challenges to

working with the people I do now, being in an

follow your chosen career?

adult environment and being treated like an

The thing I enjoy most has got to be

weekends. Was your college supportive of your decision to apply for an apprenticeship? My college is the reason I had the

I wouldn’t say I have had to overcome

Where do you see yourself in 10 years’ time?

Timber Engineering. The team was invited in

What do you enjoy most about your

to talk about the industry and this was when I

apprenticeship?

decided I wanted to be a part of it.

adult too.

challenges, but there’s been a lot to learn.

opportunity to develop an interest in Robertson

Anastasia Fiddes is pictured with Barry Armstrong, sales director, Robertson Timber Engineering

The thing I enjoy most about my

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I’m not really able to think 10 years ahead, I just hope to know more about my job and be able to do it well.

SUMMER 2019

Trees from Lake Volta could be used to rebuild Notre Dame Trees from the bottom of an African lake could be used to rebuild Notre Dame Cathedral after Kete Krachi Timber Recovery, a private company based in Ghana pledged to provide the massive replacement wooden beams at cost. Experts had ruled out replacing the 1,300-yearold oak timbers, as the trees that are required take hundreds of years to grow to the right size and are only found in primary forests untouched by human activity. Lake Volta was created in 1964 as a result of the construction of the Akosombo Dam in Ghana, and is the world’s largest man-made lake, with a surface area of over 3,000 square miles – slightly less than half the size of Wales. The flooding submerged vast tracts of hardwood forest, and this timber – estimated at over 14 million3 – is perfectly preserved. Francis Kalitsi, chairman of Kete Krachi Timber Recovery, said: “The wood in Lake Volta is perfect for rebuilding Notre Dame Cathedral. The trees are old-growth tropical hardwoods, so are large enough to replace the massive old oak timbers, and dense and strong enough to bear the load of the structure. The timber from Volta Lake will provide quality, beauty, performance, and character, without having to cut down a single living tree.” At full capacity Kete Krachi Timber Recovery will be the largest hardwood timber operation in Africa and will provide a significant boost to both local employment and to the Ghanaian economy, producing valuable hardwood with minimal environmental impact. With Ghana’s forest cover reduced by 90% since 1900, salvaging timber from Lake Volta will enable Ghana to maintain timber exports whilst undertaking reforestation to regenerate the country’s remaining living forests.

Diversity & Inclusion in UK Construction, Engineering & Housing 5th June 2019, The Hilton, Manchester

Nominations now open at www.theinspireawards.co.uk Sponsors & Supporters

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SUMMER 2019

FEATURE: SKILLS

DRIVING DIGITAL SKILLS IN CONSTRUCTION The Construction and Design Centre of Excellence (CADCOE) was established in direct response to a shortage of digital design skills within the construction sector. Its director Declan McDonnell talks to Timber Construction about the importance of remaining ahead of the curve Digital engineering students at Cadcoe

he Construction and Design Centre of

project, using software such as AutoCAD, Tekla

manipulation and manufacture places a greater

Excellence (CADCOE) specialises in fast-

and Revit.

demand on skilled designers with exceptional

track digital engineering apprenticeships

“Across the entire construction industry

digital skills. As we move towards this new era

for design across the construction

there is the issue of an ageing workforce and a

of automation within construction, the design

industry.

growing skills shortage, including digital skills,

element of the process plays a pivotal role – the

“explained McDonnell.

success of the entire process, hinges on the

Set up in 2011 in response to a shortage of

digital design skills within the sector it delivers a

“We teach an intensive course at the front

digital models and data within. “The talent we are looking to attract to the

range of courses in 2D Computer Aided Design

end, which means the apprentices join the

and 3D modelling for both traditional and

workplace with the ability to contribute to live

industry, these digital natives who in time will

modular construction projects.

projects from day one. For the employer their

have had virtual reality, augmented reality and

time and investment are reduced dramatically.

artificial intelligence, potentially embedded from

our sister company TDS, a structural and

Whilst they still need to guide and mentor the

an early age, will provide a flow of skilled digital

architectural design office, found that

apprentice, the actual teaching of the job of a

construction engineers – we need to make sure

apprenticeships delivered in the traditional

CAD technician or engineer has already been

we are continuing to evolve and remain ahead

format (day release to college once a week), just

carried out by us to some extent.

of the curve in terms of training available for

“At the time that Cadcoe was established

weren’t providing the skilled CAD technicians

“One of the key things our employers report

industry, whilst continuing our work to ‘make

and engineers that the company required, so

is the way that they are able to tailor and mould

construction cool’ in order to attract a generation

director Daniel Leech, decided to take the leap

an apprentice specific to their business needs

with the potential to solve the UK’s skills

and set up his own apprenticeship programme,”

and requirements – it’s all about doing this

shortage.”

explained McDonnell.

whilst preparing for the future of the business,

“The difference being that apprentices completed 14 weeks intensive training in 2D CAD, 3D Modelling and BIM prior to joining the workplace. “Not only did this feed his own workforce with skilled apprentice designers who were able to make a valuable contribution to live

Cadcoe’s apprentices complete industry

embracing technological talent and generating

suitability aptitude tests and take part in team

fresh and innovative ideas.”

building assessment days, as well as one-to-

Digital skills are becoming increasingly

one interviews before being accepted for the

important across the construction sector said

programme and all those who successfully

McDonnell as technology is more widely used on

complete their apprenticeships are offered

a daily basis.

permanent positions with their employers and go

“Construction in the main is literally going

on to progress in their careers. But it is not just about testing potential

projects from day one, but it also began to fill the

digital, and we have a firm belief that this is how

growing digital skills gap with a range of other

it needs to go if it is to survive in the UK and

apprentices to find the right person, companies

construction design businesses all over the UK.”

meet growing housing demand and an increasing

have to make sure that they appeal to the young

Apprentice candidates are matched with

skills shortage whilst remaining competitive on a

people of today and employers need to have a

global scale,” he said.

greater awareness of the changing attitudes and

an employer, before teaching director Lee Drummond, a senior design engineer, teaches them new skills through a live construction

“As the process of volumetric and modular construction increases, the method of replication,

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needs of the younger generation. “Millennials have very different working

SUMMER 2019



FEATURE: SKILLS TALL BUILDINGS

aspirations and requirements. Generation Z

“At Cadcoe, we have invested greatly in our

have an amplified version of the aspirations and

marketing and brand positioning to ensure we

requirements of millennials,” said McDonnell.

are reaching the right calibre of individual and

“How their prospective employers perform

appealing to them. Most of our activity to reach

digitally has a great impact on whether they

our younger audience is digital – we inform

would have a desire to work with them – an

them through the use of film and engaging social

employer with a poor website and lack of social

media posts.

media presence is a huge turn-off and therefore

“Employers need to ensure they are

businesses could be potentially missing out on

positioning their brands in way that is appealing

attracting switched on tech savvy individuals.”

to the future generation – be current, cool,

McDonnell says that apprenticeships are vital to the sector’s future and Government has

honest and make an impact. “We all need to be accountable for how we

a role to play in tackling the stigma that still

engage and support the future of this country

surrounds them.

– it’s about working together to solve the same

“Apprenticeships are seen by many as a

One of the key things our employers report is the way that they are able to tailor and mould an apprentice specific to their business needs and requirements – it’s all about doing this whilst preparing for the future of the business, embracing technological talent and generating fresh and innovative ideas” Declan McDonnell, director, The Construction and Design Centre of Excellence (CADCOE)

issues which feature time and time again.”

second-class career pathway,” he explained. “The government needs to do more to position apprenticeships on a level playing field with the university option and parents and other influencers need to be better informed of the apprenticeship opportunity. “It’s all about keeping it real, national campaigns are all about the bigger companies and the apprenticeship opportunities they offer, but in reality, most apprentices will be positioned with a smaller company, but perhaps working in a really exciting role with huge career potential – why aren’t we doing more to highlight this? “Young people are missing out on opportunities purely because they don’t know they exist. On the whole greater investment needs to be made into how we reach out to the younger audience – does a career talk in a school really cut it or does it just tick a box?

The Cadcoe team

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SUMMER 2019

From developing digital techniques to model complex temporary structures to engineering the largest cross laminated timber building in the UK, Ramboll continues to push the boundaries of this dynamic material.

FEATURE: TALL BUILDINGS

PIONEERING THE USE OF CLT (UTILISING A DECADE OF EXPERIENCE TO CREATE THE LARGEST CLT BUILDING)

Dalston Works, London. Image: Daniel Shearing

SPONSORS

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SUMMER 2019

PROJECT FOCUS: KINGS FARM CLOSE

HOW TO DELIVER TRUE LOW CARBON HOUSING FOR THE PLANET

n its 2019 Spring Statement the government said it will aim to end the use

Greencore’s homes, which are always built to Passivhaus thermal performance

of fossil fuel-based heating systems in all new homes from 2025. But what

standards, can achieve the double carbon target of a low carbon footprint and

else should be done to make our homes truly low carbon and sustainable?

low operational energy usage.

GOING BEYOND OPERATIONAL EFFICIENCY

heating as often. This is because the hemp-lime and wood fibre insulation

Ultimately, it means the homes’ occupants won’t need to use their In the quest to reduce CO2 emissions and produce ‘nearly zero-carbon

in the superstructure – and a mechanical ventilation and heat recovery

buildings’, most designers and builders focus on lowering operational

unit – help to maintain a comfortable indoor temperature all year round. The

emissions – even if it means emitting more CO2 in the construction process.

heating is provided entirely by underfloor heating, leaving wall spaces clear for

There’s still very little thought put into reducing the CO2 emitted during the

furniture and decoration.

build stage and from the materials used in the building fabric itself.

There are, however, pockets of developments appearing across the UK that take a more holistic approach to sustainable housebuilding.

SUPPORT FROM MPS It’s an approach to housebuilding that hasn’t gone unnoticed in political

One such development currently under construction is Kings Farm Close.

circles, either. In March this year, Ed Vaizey, the former culture minister

A collection of 15 new homes on the outskirts of the Oxfordshire village of

and MP for the Oxfordshire constituency of Wantage, took time out of his

Longcot, the development promises affordable, sensitively designed dwellings

schedule to visit Kings Farm Close and see the project first hand.

fit for 21st century living.

“The vast majority of new-build homes in the UK are of bland design, poor

More significant, however, is that Kings Farm Close also claims to be the most sustainable housing development in Oxfordshire.

build quality and lack basic sustainability credentials,” he said. “Much of this is to do with national housebuilders refusing to embrace new technologies and construction methods. “The Kings Farm Close development, however, is a shining example of

MODERN METHODS OF CONSTRUCTION Ian Pritchett, managing director of Oxfordshire-based Greencore

forward-thinking, modern housebuilding from a team of people who are

Construction, has been championing a fabric-first approach to new home

clearly very committed to bringing sustainable living to everyone – whether

building, using eco-friendly, modern methods of construction for some time.

they own, part-own or rent their home.”

Every Greencore home is built offsite in a factory using a timber frame panel system, which is insulated with a mix of hemp, lime and wood fibre. The

Recent industry data shows that the construction of an average house produces 50 tonnes of CO2. On the other hand, construction of a Greencore

hemp-lime mix provides exceptional levels of thermal performance – tests

home, using the hemp-lime timber frame panel system, produces very low or

carried out by Bath University showed that this system stores nearly four

zero CO2 in the construction process.

times the amount of heat when compared with traditional insulation materials like mineral wool.

With construction work at Kings Farm Close expected to complete in the

autumn of 2019, it won’t be long before the final residents move in and the claim of ‘Oxfordshire’s most sustainable housing development’ can be put to the test.

MEETING THE DOUBLE CARBON TARGET This insulated panel system – branded as the Biond Building System – is manufactured almost entirely from natural materials. It means that

This article was supplied by www.greencoreconstruction.co.uk

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SUMMER 2019

IS AN EXCELLENT CHOICE FOR ANY GREEN BUILDING PROJECT

Using wood products from responsibly managed forests is key to any green building project. Third-party forest certification standards, like the Sustainable Forestry Initiative® (SFI), are a proof-point that wood comes from responsibly managed forests that have been managed for multiple environmental, social and economic values — today and into the future. Architects and builders are turning to products certified to the SFI Standard to meet their green building needs. Learn more at sfiprogram.org/green-building.

Products certiﬁed to SFI are recognized by many leading green building rating programs around the world like the Building Research Establishment Environmental Assessment Method (BREEAM and the Leadership in Energy and Environmental Design (LEED). 26

PRODUCTS CERTIFIED TO SFI STANDARDS ARE SOLD IN NEARLY

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COUNTRIES Internationally endorsed by

SUMMER 2019

FEATURE: CLADDING AND DECKING

TIMBER BRINGS CREATIVITY AND JOY TO OUR OUTDOOR SPACES Something exciting is happening in the world of timber decking and cladding. Outside the box thinking is creating statement projects that perfectly showcase timber’s potential, says Janet Sycamore, director of operations at the Timber Decking and Cladding Association (TDCA)

this is in part due to the rise of the

members’ recent projects. A stunning elevated

evolution. Designmap is responsible for the

‘Biophilic’ design trend – to seek

circular path at Cambridge University’s Botanic

graphic design of the bespoke boards, taking

connections with nature. There’s a

Gardens is one example. Made from Accoya

inspiration from the work of artist Gordon

growing belief that incorporating elements

anti-slip profiled decking, supplied by Gripsure

Young – the contrasting textures and colours

such as wood, water, sunlight or plants into our

and designed by architects Chadwick Dryer

make for a striking design feature.

built environment can substantially improve

Clarke, the structure offers visitors new ways

Barbara Westmoreland, marketing

our physical and mental health.

to explore how plant diversity is identified and

manager at TDCA, said: “The 65-metre long

organised (plant taxonomy). Vantage points

spiral structure certainly has the wow factor.

he use of timber as an interior building feature is definitely on the up. Maybe

Here at the Timber Decking and Cladding

INSPIRATIONAL PROJECTS We have been astounded by some of our

along the pathway feature novel, typographic boards providing knowledge bytes about plant

Association, we believe timber’s natural appeal is undeniable wherever it’s used – it has a unique appearance, is tactile and lends itself easily to any shape. Timber used in outdoor spaces can add so much – decks are wonderful places to relax and have the potential to make us feel happy and at one with nature whilst the aesthetic appeal and clean lines of timber cladding brings warmth and character to

buildings.

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SUMMER 2019



FEATURE: CLADDING AND DECKING

Bringing you FSC® 100% We congratulate those involved for producing a ground breaking, highly visual and awe-inspiring attraction.”

Tropical Hardwood

from Guyana

Cancer charity Maggie’s award-winning centres are equally inspirational. Each one of their unique buildings has been designed to create a relaxing, homely space to encourage a feeling of togetherness amongst its visitors. The elegant Robert Parfett building in Manchester, is a prime example. Designed by leading architect Lord Norman Foster, it features Siberian Larch bevel cladding with a ‘pickled white’ factory applied finish, supplied by TDCA member Silva Timber. The clean colour

• Greenheart • Purpleheart • Basralocus

• Tatabu • Kabukalli • And more…

palette of the building creates a light, fresh ambience which contrasts perfectly against the rich colours in the gardens that surround the whole building, creating a fantastic view from any point in the building. The presence of natural materials helps Maggie’s achieve their goal of providing a non-clinical space where people can get practical, emotional and social support.

CELEBRATING TIMBER’S ACHIEVEMENTS Inspired by our members’ activities and to celebrate the joy that timber brings to our outside spaces, TDCA has launched a photography competition to showcase projects in a 2020 desk top calendar. It will be filled with 12 amazing images of our member’s decking and cladding projects, chosen by our judge, eminent architect Peter Wilson. The best of the 12 will be crowned as 2020’s outright winner. This useful accessory will be available later in the year with all proceeds donated to Cancer Research UK. You can pre-order your copies by contacting the TDCA directly.

HOW MIGHT TDCA HELP YOU? At TDCA, it’s our mission to develop the awareness of and demand for quality timber decks, associated landscape structures and external timber cladding – hand in hand with the best practice workmanship required to produce such projects. We have a huge amount of resource to hand and can support and guide designers, specifiers, suppliers and installers on the correct use of timber. If you work with wood outdoors, you’ll find our resources and services very helpful – visit www.tdca.org.uk

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www.mcvantage.com SUMMER 2019

WWW.TIMBERMEDIA.CO.UK 29

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SUMMER 2019

FEATURE: CLADDING

NATURAL FOCUS FOR HOMES Timber cladding will be a key feature of a new development of zero carbon homes planned for a site in Hampshire

ssael Architecture and sustainability-

Timber was chosen as the preferred

crucially, carbon capture is inherent benefit of using timber,” said Willmore.

focused developer Green Construct

cladding material because of its renewable,

have submitted a planning application

biodegradable and carbon-efficient merits said

The properties include bike storage, a

for Meadowside, a development of nine

Stephen Willmore, associate director at Assael

recycling facility and full-height glass doors that

zero-carbon homes on a site in Liphook,

Architecture.

will open up onto the private landscaped rear

He added: “It is very much to be in keeping

gardens, designed by practice BCA Landscape to

with the spirit of the surrounding area. Timber,

seek to maximise carbon dioxide absorption and

consultations with nearby residents, The River

being a natural material, is warm and tactile

limit maintenance, including low growing grass

Wey Trust and East Hants District Council,

making it inherently flexible, practical and

that requires infrequent cutting. The communal

Assael and Green Construct have created a

attractive. This we saw as the perfect material

garden will retain much of the natural fauna

sophisticated design strategy to build the homes.

to complement the woodland site and the

and will increase accessibility for residents and

watercourse.

the wider public. There will also be a timber

Hampshire, next to the River Wey. Following design and development

Using cutting edge technologies, such as air source heat pumps, efficient fabrics and

“Not only does it look attractive, but it is

boardwalk, comprising seating areas that offer the best view of the river.

materials to minimise thermal bridging, and PV

highly sustainable, low maintenance and due to

solar panels on every south-facing roof, the

its flexibility is easily configured to create a tailor-

properties will deliver for both residents and the

made design. In addition, it is available in a huge

first-class, innovative, and highly sustainable

environment.

variety of options and configurations in terms

properties that will enhance the already naturally

of species, detail, assembly, fixing and jointing.

abundant Liphook environment,” said Willmore.

exterior of the properties, along with blue-grey

You could argue that weathering is a potential

“Our vision is for Meadowside to help start a

zinc roofs to give a modern aesthetic without

constraint of timber but it also does provide

step change in architecture towards creating

drawing attention away from the surrounding

us with opportunities. And, of course, it will be

sustainable and zero-carbon new build homes

natural environment.

available with a warranty.”

here in the UK.”

Black timber cladding will be used for the

Decisions on the species and finish of the

As a renewable and natural material timber

“Meadowside is a real opportunity to create

Roger Hayes, director at Green Construct

timber have not yet been finalised but Siberian

is also a perfect fit for the properties’ zero carbon

added: “We are delighted with our design

larch; European redwood, also known as Scots

homes status.

partners, Assael Architecture, and the whole

Pine; and Canadian Western Red Cedar are

“Timber is renewable (in terms of

professional team. We are proud to be at

in the running and Sioo:X - a water-based

replacement), recyclable and reconfigurable –

the forefront of Britain’s sustainable housing

wood impregnation system that uses silicate

making it one of the most sustainable products

revolution and we hope Meadowside will be

technology – is being considered as the

that we can use and it’s always FSC or PEFC

something local people are proud of and a

treatment system.

certified. It has a low embodied energy and,

beacon for the future of zero-carbon homes.

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SUMMER 2019

FEATURE: CLADDING

BUILDING IN SUSTAINABILITY Siberian larch cladding was chosen for a family home built to Passivhaus standards on a difficult site overlooking Bath

Priory Garden is a contemporary family home built using Passive House techniques and materials. The project was a collaboration between Greenheart Sustainable Construction and architects Pad Design, with Greenheart providing a super insulated 350mm timber frame. Glulam timbers were used instead of steel for the main structural elements, with a stone rainscreen on the ground floor and Siberian Larch cladding on the upper storey. Siberian Larch cladding was chosen for Priory Garden due to its durability and clean, knotfree appearance that tends to hold its colour for longer. It is a close-grained solid timber and doesn’t appear to move or cup. Although not Passivhaus certified, the house was modelled through PHPP (Passive House Planning Package) and achieved an air test result of 0.4ACH @50PA.

Photo courtesy of Richard Burbidge

Online resources to help you specify and build robust and long lasting decking and cladding structures in wood.

Photo courtesy of Silva Timber

Your route to independently accredited materials, accessories, designers and installers.

Photo courtesy of Simpson Strong-Tie

Independent inspection and expert witness services.

5C Flemming Court, Castleford, WF10 5HW  01977 558147  info@tdca.org.uk  www. tdca.org.uk The TDCA is an independent, technical and advisory body for the timber decking and timber cladding industry. It was established to promote the materials, design and installation practices required to create good quality decks, associated landscape structures and cladding on buildings.

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SUMMER 2019

SMARTPLY STRONGDECK IS HERE, FROM MEDITE SMARTPLY

Wraptite enhances thermal performance of award winning Eco House An impressive new contemporary award-winning Eco House in Perthshire is set to benefit from the superior airtightness performance qualities of Wraptite from the A. Proctor Group.

SMARTPLY STRONGDECK is the brand-new high strength, lightweight, high-performance OSB4 panel ideal for mezzanine floors or other high load-bearing applications – available from 2nd April 2019. Make light work of the most demanding structural applications with this 30mm OSB4 panel ideal for use in humid conditions (Service class 2 as defined in Eurocode 5). Manufactured by innovative timber panel manufacturers MEDITE SMARTPLY, SMARTPLY STRONGDECK is the latest innovation added to its product range that continues to enable contractors and construction professionals to work smarter, not harder. The product launch couldn’t have come at a more pivotal time for the warehousing industry as it was revealed that warehouses in the UK are nearing capacity with around 75% of UK Warehousing Association (UKWA) members saying they were unable to take on new business. The survey by the UKWA pointed to the shortage of space close to major cities for stockpiling goods in case of holdups at ports after a no deal exit from the EU. Download the new datasheet and request a free sample at: mdfosb.com/en/smartply/ products/smartply-strongdeck

Barbour Fit Out chooses CaberWood MDF for shopfitting success

The house “Tighétébhu” was constructed by SIPS Scotland and has been chosen as the winner of the Best SIPs Home in the Build It Awards 2018. The new property is a self-build project commissioned by Keira Proctor, Managing Director of the A. Proctor Group, and designed by Allan Corfield Architects, Dunfermline who are specialists in Self Build. Commenting on the news about the award Keira said, “I am delighted that Tighétébhu has been recognised for the award as ‘Best SIPs Home’, which is testimony to the high quality of the work achieved by SIPs Scotland, and it’s a further endorsement of the superior airtight performance of Wraptite in buildings.” Wraptite, the only self-adhering external vapour permeable air barrier certified by the BBA, was installed as part of the Structural Insulated Panel (SIPs) construction of the home. The use of Wraptite in the construction makes a significant contribution to a building’s thermal performance by preventing lateral air movement. It also provides high vapour permeability in a continuously sealed, self-adhered, airtight membrane. Unlike internal air barriers, which can be complex and costly to install due to the need to accommodate building services such as electrical, lighting, heating and drainage systems, positioning a highly breathable, yet airtight barrier on the outside of the structural frame simplifies the process of maintaining the envelope’s integrity, as there are less building services and structural penetrations to be sealed. View more Case Studies on our website www.proctorgroup.com

Norbord’s new SterlingOSB Zero range - zero-added formaldehyde (ZAF) for safer construction and healthier buildings

Glasgow-based shopfitter, Barbour Fit Out, combines a mix of modern techniques and traditional craftsmanship to produce quality shopfittings and, at the heart of many creations is Norbord’s CaberWood MDF portfolio. Designing innovative displays for prestigious retailers such as Fossil, The White Company, Beaverbrooks and The National Trust for Scotland, Barbour Fit Out Specialists also uses CaberWood MDF in restaurants, healthcare practices and educational establishments. The range is made up of CaberWood MDF Pro, CaberWood MDF Pro MR, CaberWood MDF Trade, CaberWood MDF Trade MR, and CaberWood MDF Industrial; the versatile board is ideal for furniture and fittings, skirting, mouldings, and staircases, for example. Although the core of CaberWood Trade MDF is less dense than CaberWood Pro or CaberWood Industrial, Barbour Fit Out still use it keep the weight of their unitary down.

Norbord is the world’s largest manufacturer of OSB and has invested £145m in a new plant in Inverness, Scotland. A new family of products is a development of the most popular OSB brand in the building and interior design arena and comprises SterlingOSB Zero 3, SterlingOSB Zero Tongue and Groove, SterlingOSB Zero SiteCoat, SterlingOSB Zero Fire Solutions and SterlingOSB Zero StrongFix. It is a precision-engineered OSB3 board for structural use in load-bearing and challenging conditions; as well as being hugely popular in the aesthetics-led interior design industry. BBA approved and designed for humid conditions, it now contains zero added formaldehyde and is unique in the market by being the only ZAF OSB manufactured in the UK.

For further information, call 01786 812 921 or visit www.norbord.co.uk

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SUMMER 2019

MDF From standard, light, moisture resistant and fire retardant to exterior, flexible and profiled, our extensive range of Medium Density Fibreboard can offer a solution to any construction or design requirements

Live, work and play... Veneered Panels With a mixture of contemporary designs and patterns, we offer the widest range of high quality veneered stock in the UK from Europe’s most respected manufacturing companies

Decking As well as a range of durable hardwood decking, we offer an exciting new composite decking material that brings style, functionality and flair to any outdoor spaces.

Accoya® Modified Wood Accoya® is a modified timber which is guaranteed for 50 years above ground and 25 years in ground or freshwater. Its performance and properties are remarkable, from joinery for the home to bridges submerged in water, Accoya long life wood stands up to every application challenge.

Cladding With a multi-million pound stock holding across a wide range of products, you can be confident in our ability to satisfy your cladding requirements

Birch Plywood Our range of high quality Birch Plywood is available with either FSC® or PEFC certification and we have a comprehensive chain of custody in place to ensure transparency in the sourcing of all our timber products

Solid Surface The wide variety of colours, its translucency, its thermoforming properties and its hard wearing nature ensure that Solid Surface stands out in every project, allowing interior designers the freedom to develop results that have no limits

Performance Doorblanks Decorative Panels Whether for residential or commercial applications, with over 500 laminate decors and a massive collection of melamines, no matter what your project requirements, we’ll have the solution.

We have the widest selection of certified door types, sizes, thicknesses and finishes in the country and our highly experienced team has an in-depth technical knowledge and understanding of all the products we supply

Flexible Products Flexible sheet materials offer interior designers a simple and cost effective method to produce complex, curved designs, with minimum effort

Hardwoods Working in partnership with our reputable suppliers from around the World, we maintain a good and varied stock of hardwood and we’ve recently added some really exciting new species.

Latham's extensive range of panel and timber products enhance the environments where we all live, work and play. Find out more... Call 0116 257 3415 email marketing@lathams.co.uk Visit www.lathamtimber.co.uk

Could Ghanaian Timber help restore Notre Dame Cathedral?

SEE PAGE 18